Lingke Ultrasonic Servo New Product Released – Helping China to make a new look
With the continuous development of science and technology, the manufacturing industry is also constantly innovating in processing technology.
As a field of ultrasonic plastic welding widely used in various industries, Lingke Ultrasonic has been firmly moving towards the direction of high precision.
In May 2023, Lingke Ultrasonic launched a new series of servo models: L3000 ServoⅡ, L3000 ServoⅠ, L3000 Servo ES.
The newly launched Lingke servo series models adopt Lingke’s self-developed intelligent servo ultrasonic control system, coupled with high-precision servo motor drive, full closed-loop control, improved repeatability and accuracy of the welding process, welding accuracy up to 0.005mm, welding effect Better.
At the same time, Lingke servo series models can also be seamlessly connected to the MES system to build a complete production information system for the enterprise, allowing the enterprise to conduct real-time control over the material delivery and quality indicators between the production process and the welding process, thereby realizing Reasonable adjustment of production improves the rapid response capability of production.
Compared with traditional pneumatic ultrasonic plastic welding machines, Lingke servo series models have the following advantages:
Higher precision control
Ultrasonic welding is a non-detachable connection. Once the two parts are assembled by ultrasonic welding, they cannot be reworked, which requires extremely high precision control of the welding process.
The servo motor can control the speed, and the position accuracy is very accurate. It cooperates with the intelligent servo ultrasonic control system independently developed by Lingke, and integrates a variety of welding control technologies. Even in different welding modes, it can be precisely controlled by setting welding values such as time, frequency, depth, power, pressure, etc., so that it can provide the most suitable and precise energy to ensure the best fusion between molecules , so as to achieve a more reliable welding effect, and can achieve a welding accuracy of 0.005mm.
“One-stop” quality control
Lingke servo series models can not only control the welding accuracy by setting various parameter values, but also ensure the welding effect. It can also monitor the frequency, ultrasonic time, energy, power, depth, pressure and other state outputs during welding, and make quality judgments and processes for welding products according to the set value range, which can realize “one-stop” welding products “Quality control.
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Wider application and more flexibility
The traditional pneumatic ultrasonic plastic welding machine can only weld according to a set stroke. Lingke servo series models can realize the multi-stroke mode of welding when welding a product. By selecting and setting parameters, a complete product can be welded Control multiple strokes in the cycle, which can be applied to the welding of writing brushes and toothbrushes.
At the same time, Lingke servo series models have also developed the Xn mode (programmable multi-point welding mode) for circular assembly line applications, which performs welding cycles in the order of “station number”. We only need to set the corresponding welding parameters under different “station numbers” according to the welding requirements of the products, so as to realize the welding of different products on the same circulation line.
More convenient and trouble-free
The traditional pneumatic ultrasonic plastic welding machine needs to be powered on and connected to the gas source at the same time before it can be put into processing and production. The Lingke servo series models are no longer limited by the gas source, and can be moved and installed at will according to the needs. Lower, more convenient and trouble-free to use. At the same time, Lingke servo series models also support WiFi/4G wireless network connection, which can realize remote operation and maintenance of the whole system, facilitate remote assistance, and make troubleshooting more convenient.
From people creating technology to technology empowering people’s creation, the digital transformation and industrial transformation of my country’s manufacturing industry has been moving forward. High-end, intelligent, and green are not only the new appearance of China’s manufacturing industry in 2023, but also the direction that Lingke Ultrasonic has been working hard since its establishment.
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Compared with other technologies, ultrasonic technology has its unique advantages and is the best solution in many sub-sectors. Lingke Ultrasonic has been deeply involved in the field of ultrasonic welding for 30 years. It has provided a large number of stable and high-quality ultrasonic plastic welding equipment and application solutions for various industries and enterprises at home and abroad. It has accumulated rich experience and technical patents to help the transformation and upgrading of China’s manufacturing industry. , we have strength and more confidence!
Widely used in the three major industries of plastics, non-woven fabrics and packaging, such as: medical equipment, consumer electronics, auto parts, printing consumables, food cutting, household appliances, textile chemical fibers, packaging, cosmetic containers and other fields; Industries and enterprises have provided a large number of stable and high-quality ultrasonic plastic welding equipment and application solutions.
