brushless DC motor - How to choose the right driver for brushless DC motor?

How to choose the right driver for brushless DC motor?

How to choose the right driver for brushless DC motor? Choosing the right drive for a brushless DC motor is very important, as the performance and parameter settings of the drive directly affect the performance, efficiency and life of the motor.

How to choose the right driver for brushless DC motor?

When selecting a drive, there are several key factors to consider:

1. Motor type and parameters: choose the appropriate driver according to the rated voltage, rated current, number of phases, torque and speed of the brushless DC motor. The drive should be able to meet the basic requirements of the motor.57 stepper motor with driver DM542 - nema 17 high torque reduction screw with brake closed-loop motor

57 stepper motor with driver DM542 – nema 17 high torque reduction screw with brake closed-loop motor

 

2. Control mode: according to the actual application needs, choose the appropriate control mode, such as speed control, position control, torque control, etc. Different control styles may require different types of drives.nema 17 stepper motor with driver DM542 - stepper motor with brake closed-loop motor

nema 17 stepper motor with driver DM542 – stepper motor with brake closed-loop motor

 

3. Communication interface: according to the communication needs of the system, select the driver with the corresponding communication interface, such as CAN, RS485, Ethernet, etc. The communication interface should be compatible with the host computer or other equipment.

4. Feedback sensor: If you need to achieve closed-loop control, you need to select a driver that supports the corresponding feedback sensor, such as an encoder, Hall sensor, etc. The driver should be able to properly handle the feedback signal for precise control.

5. Protection function: select the drive with over-current, over-voltage, short circuit, over-temperature and other protection functions to ensure the safe operation of the system.NEMA 34 HIGH-PRECISION CLOSED-LOOP BRAKE MOTOR 8.5NM

NEMA 34 HIGH-PRECISION CLOSED-LOOP BRAKE MOTOR 8.5NM

 

6. Dynamic performance: According to the application requirements, select the drive with good dynamic performance. Dynamic performance includes acceleration, deceleration, response time, etc., and these parameters will affect the motion performance of the motor.

7. Noise and vibration: Choose a drive with low noise and vibration to improve the running stability and comfort of the whole system.

8. Easy to use and debug: Choose a drive that is easy to install, use and debug to facilitate the rapid deployment and maintenance of the system.

9. Cost and quality: Under the premise of meeting performance requirements, consider the cost and quality of the drive, and choose the appropriate drive with the appropriate cost performance.850rpm 12V Brushed DC Motor - Geared Motor, 20mm Gearbox Motor, Beauty Instrument RF Importer Small Motor Silent

850rpm 12V Brushed DC Motor – Geared Motor, 20mm Gearbox Motor, Beauty Instrument RF Importer Small Motor Silent

 

By comprehensively considering the above factors, choosing the right driver for the brushless DC motor can improve the performance, stability and life of the motor and meet the needs of different application scenarios.

Requirements for brushless DC motor drives

Brushless DC motors have the following requirements for the driver:

1. The driver should be able to provide an appropriate three-phase voltage to drive the motor.

2. The driver should be able to control the speed and direction of the motor.

3. The drive should have protection functions, including overcurrent protection, overvoltage protection, short circuit protection, etc., to protect the motor and the drive itself.86 STEPPER MOTOR NEMA 34 HIGH PRECISION CLOSED LOOP BRAKE MOTOR 8.5NM BRUSHLESS DC MOTOR DRIVER DM860

86 STEPPER MOTOR NEMA 34 HIGH PRECISION CLOSED LOOP BRAKE MOTOR 8.5NM BRUSHLESS DC MOTOR DRIVER DM860

 

4. The driver should have a feedback sensor, such as an encoder or Hall sensor, to achieve closed-loop control.

5. The drive should be easy to use and debug to facilitate the rapid deployment and maintenance of the system.

6. The cost and quality of the drive are also factors to consider.How to choose the right driver for brushless DC motor

How to choose the right driver for brushless DC motor

 

When using brushless DC motors, you need to pay attention to the following matters:

1. The deviation between the voltage and the rated voltage cannot exceed 5%, so that the output power of the motor can maintain the rated value.

2. The delta connection motor should be changed to a star connection when running at light load.

3. When the rated voltage of the motor is 220/380V, and the motor is connected to a star shape for use on the 380V power supply, the neutral point of the star must not be connected to the motor housing.     

brushless DC motorbrushless DC motor

  

4. After the large cage motor is started, the fixed and rotor windings have been heated and cannot be started again when they are hot. At the first start (cold state), it is not possible to start continuously, and the second start should be carried out at appropriate intervals.

5. The electric sweeper on the crane cannot be braked backwards, but can only be braked by electromagnetic machinery.850rpm 12V motor

850rpm 12V motor

 

6. The winding motor cannot be used to change the pole pair method for speed regulation.

Can the brushless DC motor be directly connected to the AC drive?

No. Brushless DC motors cannot be directly connected to AC power for drive.Brushed DC Motor 850rpm 12V

Brushed DC Motor 850rpm 12V

 

Brushless DC motors use direct current, while alternating current is alternating positive and negative.

Therefore, if the brushless DC motor is directly connected to AC power for drive, it is necessary to carry out the process of rectification and inverter first, convert AC current into direct current, and then supply the motor for use.

Leave a Reply

Your email address will not be published. Required fields are marked *