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What is the role of linear motor in fully automatic screw machine?

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Linear motors play a vital role in fully automatic screw machines, and their main functions can be summarized as follows:

1. Automatic positioning

Linear motors have high-precision automatic positioning capabilities, which can ensure that in fully automatic screw machines, the delivery and tightening of screws can be carried out accurately and without error. This positioning capability enables the screws to be accurately placed in the predetermined position, laying a solid foundation for subsequent tightening work.

2. Control torque and depth

Linear motors can not only achieve positioning, but also automatically control the torque and depth of screw tightening. Through precise torque control, linear motors can ensure that the screws are tightened to the appropriate degree, neither too tight to cause damage nor too loose to cause looseness. 

At the same time, by controlling the depth of screw tightening, linear motors can also ensure that the screws and workpieces are in the best state.

3. Ensure stable and efficient operation

Linear motors have the characteristics of long-term stable operation and high operating speed. 

These characteristics enable fully automatic screw machines to maintain efficient and stable operation in high-intensity working environments. 

The linear motor has high transmission accuracy, which can reduce the screw tightening problems caused by transmission errors, thereby improving the efficiency and stability of the entire production process.

4. Provide missed lock, floating lock, and slipping detection functions

Some fully automatic screw machines equipped with linear motors also have missed lock, floating lock, and slipping detection functions. 

These functions can promptly detect and correct problems in the screw tightening process to ensure that each screw is tightened correctly. 

Customers can choose whether to configure these detection functions according to actual needs.

5. Flexible adaptation to different products

The application of linear motors in fully automatic screw machines is also reflected in their flexibility. 

For production lines that need to replace different products, only the fixture needs to be replaced and the corresponding program needs to be called to achieve rapid switching. 

This flexibility greatly improves the adaptability and production efficiency of the production line.

In summary, linear motors mainly play an important role in fully automatic screw machines, such as positioning, controlling torque and depth, ensuring stable and efficient operation, providing missed lock and other detection functions, and flexibly adapting to different products. 

These functions together enable fully automatic screw machines to efficiently and accurately complete processes such as screw tightening, improving production efficiency and product quality.

by (11.8k points)
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+1 vote

In the automatic screw machine, the linear motor mainly plays the role of positioning, using the characteristics of high precision and high stability of the linear motor to control the depth of the screw, so as to ensure that the process of locking the screw continues, so that the screw can be stably and correctly assembled.

by (116k points)
+2 votes

The working principle of linear motors is: directly converting electrical energy into mechanical energy for linear motion.

Linear motors are similar to rotary motors, after entering a three-phase current, a magnetic field will also be generated in the air gap, if the end effect is not considered, the magnetic field is sinusoidally distributed in the straight direction, but this magnetic field is translated rather than rotating, so it is called a traveling wave magnetic field. The interaction between the traveling wave magnetic field and the secondary generates electromagnetic thrust, which is the basic principle of linear motor operation.

by (128k points)

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