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What is the role of industrial robot servo drives? Difference between servo drive and frequency converter

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The role of servo drives + The difference between servo drives and frequency converters

Servo drive is a kind of controller used to control servo motor, its role is similar to the frequency converter acting on ordinary AC motor, is a part of the servo system, mainly used in high-precision positioning system. This article focuses on the role of servo drives and the difference between servo drives and frequency converters.

The role of servo drives

The servo motor controller is a key device in the field of numerical control system and other related mechanical control, which controls the servo motor through three ways of position, speed and torque to achieve high-precision transmission system positioning. It is part of the servo system and is mainly used in high-precision positioning systems.

Mainstream servo drives use digital signal processors as control cores, which can realize more complex control algorithms, realize digitalization and networking and intelligence. Power devices generally use the drive circuit designed with intelligent power module as the core, and the IPM integrates the drive circuit, and has fault detection protection circuits such as overvoltage, overcurrent, overtemperature and undervoltage.

drive

Servo drives are an important part of motion control and are widely used in automation equipment such as industrial robots and CNC machining centers. In particular, servo drives used to control AC permanent magnet synchronous motors have become a research hotspot at home and abroad. Vector-based current, speed, and position-3 closed-loop control algorithms are commonly used in servo drive designs.

Servo drive and frequency converter are different, servo drive and frequency converter are defined differently

Drive, also known as servo controller and servo amplifier, is a controller used to control servo motors, and its function is similar to that of frequency converters acting on ordinary AC motors. It belongs to the servo system, and is mainly used for high-precision positioning systems.

A frequency converter is a power control device that uses the switching function of a power semiconductor device to convert a power frequency power supply into another frequency. It realizes the functions of soft start, frequency conversion speed regulation, improving running accuracy and changing power factor of AC asynchronous motor.

The overload capacity of servo drives and frequency converters is different

In general, the drive has an overload capacity of 3 times, which can be used to overcome the moment of inertia of the inertial load when starting, while the frequency converter generally allows an overload of 1.5 times.

The servo drive and the frequency converter control accuracy is different

The control accuracy of the drive is much higher than that of the frequency converter. Usually the control accuracy of the drive motor is guaranteed by the rotary encoder at the rear end of the motor shaft, and some of the drive systems even control the accuracy up to 1:1000.

Servo drives and frequency converters are used differently
Frequency converters and drives are two types of control, the former belongs to the field of transmission control and the latter belongs to the field of motion control. The first is to meet the requirements of general industrial applications, the application performance requirements are low and the pursuit of low cost, and the other is to pursue high precision and high performance and high response.
Regarding the question of servo drives, this article focuses on the role of servo drives and the difference between servo drives and frequency converters. It can be seen that the role of servo drives is very large, and it is widely used in automation equipment such as industrial robots and CNC machining centers. In addition, to learn more about servo drives, you need to read more.
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What is the role of industrial robot servo drives? What is a servo drive?

Servo mechanism is an automated control system, which is used in various aspects from CNC machines, robots, warehouse automation, etc. Closed-loop systems with servo drives offer higher reliability and accuracy in motion applications than open-loop systems. How is it? Unlike open-loop systems, they use feedback to explain errors and system interference. In a servo system, a servo drive or servo amplifier is responsible for supplying the servo motor. Servo drives are extremely important components that determine the performance of servo systems. Servo drives offer a wide range of advantages over direct power amplifiers for automated machining systems, including superior positioning, speed and motion control.

Servo system diagnosis; To better understand servo drives, let's discuss their role in servo systems. All servo systems require four main components to operate: Servo loop diagram: Control drive motor load servo drives can be controlled by analog or digital inputs. Essentially, the role of a servo drive is to convert a low-power command signal from the controller into a high-power voltage and current to the motor. Depending on the application, the servo drive can adjust and properly coordinate the desired position, speed, torque, etc. of the motor. Servo drives are able to resolve expected errors through feedback monitoring devices that utilize negative feedback to send signals back through their own control loop and/or master controller. In motion control, the feedback device evaluates the relationship between the control input and the actual position of the mechanism or control axis. By understanding the relationship between the actual value of the shaft position and the "expected value", the drive is able to send signals to the drive to take corrective action in the motor. FlexPro Digital Servo DrivesFor more technology, servo drives are responsible for adjusting the difference between the actual motor state and the requested motor state by making the necessary current or voltage adjustments. This is different from an open-loop system, where the motor can spin at the wrong RPM anyway. Servo drives enable motors to respond with damping, feedback gain, and stiffness based on system requirements. For automated systems that require position control, this makes the use of servo drives ideal. Whether positioning the globe valve in the correct position or aiming at the telescope, the servo drive is able to adjust the shaft to its desired position without being affected by friction or other interference.

Sports applications

Servo drives are used in robotics, automation, CNC machining, semiconductor manufacturing; Due to their precision capabilities, servo drives are used in robotics, automation, CNC machining, and even in the process of manufacturing semiconductors. Some motion control applications use analog servo drives, which are proven and true technology.

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